Schenke Tool Co. | Over 60 Years of Precision Machining
Schenke Tool Co. | Finding A Better Way Since 1948

Robotic Welded Steel Hinge

(Click on thumbnail to enlarge)

Robotic Welded Steel Hinge
Robotic Welded Steel Hinge

At Schenke Tool Co., we specialize in developing innovative solutions that allow us to deliver better quality with greater throughput. Our success as a manufacturer is built on innovation, and the investment in cutting-edge equipment, which is highlighted in our Yaskawa Motoman robotic welding cell. This state of the art welding system provides a level of flexibility, productivity, and precision that is unmatched with other methods. The precision and consistency that this resource delivers, allowed us to help a customer in the hardware industry with the manufacturing of the hinge highlighted here.

This project was a challenge for a number of reasons; the first was that the design called out tolerances of ±0.005" on the welding. This required high strength, durable fixturing that would hold up for the entire 600 part run. Fortunately, we employ a team of seasoned professionals that were able to fabricate robust fixturing that would hold up to the project requirements.

Before the welding phase, the mild steel hinge components which measured 3/8" x 2" x 2.5" were manufactured in-house to tolerances of ±0.001" in our machine shop. However, before production could commence, a precision brass prototype was required to verify proof of concept. Quality was maintained throughout the welding phase with comprehensive dimensional and visual inspections where performed to maintain quality. This seemingly simple job was in fact far more complex and involved but, with our skilled staff and advanced manufacturing capabilities we were able to complete the entire project in just three weeks. This customer has been doing business with for many years, and was very pleased with the results, including the quality and precision.

To learn more about this project, or the process used to manufacture it, see the table below or contact us directly.

Robotic Welded Steel Hinge Highlights

 
Project Name & Description
  • Robotic Welded Custom Steel Hinge
Capabilities Applied/Processes
  • In-House Tooling and Fixturing
  • Proof of Concept Prototyping
  • Robotic Welding
Equipment Used to Manufacture Part
  • Yaskawa Motoman Robotic Welder
Overall Part Dimensions
  • 3/8" x 2" x 2.5"
Tightest Tolerances
  • ±0.005" Welding
Material Used
  • Mild Steel
Industry for Use
  • Custom Hardware Industry
In Process Testing/Inspection Performed
  • Visual Inspection
  • Calibrated gages
Volume
  • Approximately 600 Parts
Delivery/Turnaround Time
  • 3 Weeks
Delivery Location
  • Maryland, USA
Standards Met
  • Customer Specifications
 

^ Back to top

Copyright 2016, Schenke Tool Company, All Rights ReservedSite Created by Thomas Web Solutions